Single-station all-electric servo insertion machine
Adopting special pressure controller algorithm, precise control, positioning accuracy of any point within the load range of the machine can be up to 0.01 mm, precision press fitting: no pressure overshoot, steady state accuracy of 0.5%FS.
Precision press fitting, accurate force position control
Adopting special pressure controller algorithm, precise control, positioning accuracy of any point within the load range of the machine can be up to 0.01 mm, precision press fitting: no pressure overshoot, steady state accuracy of 0.5%FS.
Integration of Motion Controller and Servo Drive
Integration of motion controller and servo drive, real-time data acquisition at microsecond level, greatly shortening the interaction cycle. collection, greatly reducing the interaction cycle, 1 second can be based on the position, pressure Feedback can be adjusted according to the position, pressure and output 8000 times in one second, and the control is more delicate.
Simple operation of pressure control
Select the rivet type and plate material, the pressure is automatically generated.
Low carbon and environmental protection, high efficiency and energy saving
Energy consumption is 2-5 times lower than that of traditional hydraulic and pneumatic presses, and compared with hydraulic systems It saves more than 70% of energy and saves 90% of energy than pneumatic system.
The process is traceable and quality control is more reliable
Real-time monitoring of pressure and press insertion depth position, real-time saving of curve data,The pressing process can be restored to facilitate traceability analysis. Using a variety of real-time detection method to effectively identify problems such as incoming material tolerance position deviation and processing process. and question. Cooperate with the real-time data of press installation to automatically generate an optimized path for quality control. diameter, making quality control more reliable.
Safe and reliable
Adopts self-developed high-performance EtherCAT Gigabit network bus protocol It is proposed that the data link is dual redundant and can be expanded to multiple axes to realize equipment and equipment communication between devices to ensure network security.
| Device function | Parameters | Function description |
| Pressure range | 1-50KN | Suitable for press insertion carbon steel plates with nuts below M10, nut columns below M8, and screws below M6; can achieve flanging, convex hull molding, rivet-free connections, self-piercing locking press insertion connections, etc. |
| Drive system | Motion controller | Has reserved output and input points. For later function upgrades, you only need to re-enter the program without changing the electronic control board. |
| C-type throat depth | 610mm | Meets more than 95% of plate press insertion requirements |
| C-type throat height | 555mm | Powerful avoidance space makes it easier to discharge bending products. |
| Stroke distance | 200mm | According to the height of the product, the rising position can be adjusted reasonably to save press insertion time. |
| Equipment load Repeatability accuracy | ±1% | Dedicated pressure test adjustment button allows you to find the correct press insertion pressure within 10 seconds, equipment load accuracy ±1% |
| Power | 5.5KW | Compared with hydraulic systems, it can save more than 70% of energy; compared with pneumatic solutions, it can save up to 90% of costs |
| Voltage | Three-phase four-wire 50HZ | |
| Hand tools | Standard | |
| Weight | 1200KG | |
| Overall dimensions | 1200*1500*2200mm | |
